User Stories

Cessna Enhances Antiskid Technology with Hardware-in-the-Loop Testing

挑战

隔离并纠正间歇式飞机制动控制问题

解决方案

使用MathWorks工具和硬件循环测试实时分析控制器,并经济有效地测试解决方案

结果

  • 省了数千美元和几个月的时间
  • Ramp-up time minimized
  • Intermittent control problem isolated

“我们使用Simulink,Simulink编码器和Simulink实时创建了一个硬件循环测试工具,使我们能金宝app够以非常快速地测试控制算法,以实际飞机根本不可能。”

Alan Johnson, Cessna Aircraft Company
塞斯纳引文实验飞机

Citation jets from the Cessna Aircraft Company are known for their innovative technology and passenger comfort. When test pilots reported an issue with the aircraft's antiskid brake control system, Cessna engineers jumped at the chance to improve the product. The issue was intermittent, however, making it difficult to isolate and replicate.

Cessna engineers identified and addressed the issue by using MathWorks tools to develop a software model of the aircraft and run real-time hardware-in-the-loop (HIL) tests that simulated system behavior under a variety of conditions.

"HIL testing using MathWorks tools enabled us to quickly detect root causes and study improvements for future antiskid systems without using valuable flight time on actual aircraft," says Alan Johnson, lead engineer at Cessna.

挑战

虽然该飞机继续满足其认证要求,但在一些着陆器上,原型的制动控制系统施用并释放了必要的刹车。因为问题很少发生,很难隔离。塞斯纳知道跑道和制动磨损条件的某些组合发挥了作用,但在模仿这些条件的同时进行数百次航班和着陆将是昂贵且耗时的。

该公司需要在检查控制系统的实时操作的同时模拟各种条件的飞机降落。他们考虑购买第三方飞机仿真系统,但成本和时间限制使得这种方法不切实际。

“有几十万美元的专有仿真系统,他们通常有两个或三个月的提前时间来获得系统,”约翰逊说明。“我们的预算没有那么多,我们需要完成,而不仅仅是在两三个月内开始。”

解决方案

Cessna使用Simulink迅速为原型的制动控制系统开发HIL测试金宝app®, Simulink Coder™, and Simulink Real-Time™.

两位塞斯纳工程师在Simulink中开发了一种原型的模型。金宝app该模型集成了升降机,拖动,发动机推力和尾随连杆主着陆齿轮。它还包括模拟跑道条件的参数 - 包括水,雪或冰砖和凹槽跑道的冰 - 以及不同的制动磨损条件。然后,工程师使用Simulink编码器从Simu金宝applink模型自动生成ANSI C代码。

通过Sim金宝appulink实时运行代码并实时地执行模型,并在连接到飞机的制动控制系统的商业现成硬件上实时执行。

使用此测试环境,工程师在不同条件下模拟数百次着陆,直到它们可以始终如一地复制症状。在仿真期间,团队以2000 Hz的采样率收集了20个不同参数的数据。通过每个实时测试持续超过20秒,每次运行都会生成超过千兆字节的数据。

塞斯纳用matlab.®to analyze the test data, plot various signal relationships, and ultimately, to identify the cause of the brake control issue: a dead band in the brake controller.

After finding the dead band, the team developed a design that addressed the issue using additional parameters available from the aircraft controls and systems, and both the test pilots and the engineers were pleased with the new performance. Being able to find intermittent issues quickly and cheaply gives Cessna a competitive edge in a market that demands perfection.

由于此原型防滑工程,Cessna扩大了其使用HIL测试,现在使用MathWorks工具来测试所有新制动控制系统。

结果

  • 省了数千美元和几个月的时间。“如果我们不得不仪器飞机和行为the hundreds of landings we needed, it would have cost thousands of dollars and taken three or four times as long," says Johnson. "With MathWorks tools we could run four simulations in 15 minutes, and it cost us nothing. Four landings in a real jet would take an hour and cost between $5,000 and $10,000."

  • Ramp-up time minimized。"With MathWorks tools, two engineers working part time and starting from scratch assembled the entire HIL project in three months—about the same time it would have taken us just to acquire a proprietary aircraft simulation system," says Johnson. "Our model ran on Simulink Real-Time the very first time we turned it on. MathWorks tools are so easy to work with, it was like plug and play."

  • Intermittent control problem isolated。“间歇性问题真的很难追踪,”约翰逊说。“通过在实验室中使用Mathworks工具,我们保留了模拟着陆,直到我们发现它 - 然后我们每次都可以复制它。我们会尝试,从Simulink实时下载数据,将其绘图金宝app,在两分钟内运行下一个模拟。“

下载188bet金宝搏使用的产品

Showcase Your Success

加入客户参考计划